Customized rotary cutting systems

Spare cutting modules. High speed and accuracy


The rotary cutting system is a great alternative for flatbed, plotting and laser systems. It is really fast and very precise. We can offer a wide range of cutting modules for your application, and if necessary the entire system including unwinding, automatic alignment, cutting and rewinding/sheeting.


The cutting cylinder can be magnetic with changeable blades, or solid engraved for cutting thicker and difficult materials.

  • Rotary cutting system offers a clean and sharp finishing. 


  • The first cut is the same as the last. Once correctly adjusted, there is no variations during the process.

  • The unit can be equipped with servo motor for precise smooth operation

  • Speeds up to 120m/min can be reached for the standard models and up to 300m/min for the high-end models

  • Compatible with existing machines. 

Rotary cutting-to-register system GT350


One of our standout models is the GT-350 with lamination and cut-to-register features as optional. This machine is capable of loading up to 2000 meter rolls, equipped with a touchscreen interface offering advanced options like a meter counter, label counter, roll counter, and OPCUA integration for "EU industry 4.0".


Whether your company needs intricate cutting with lamination or precise cut-to-register functionality in high speed, this model is a good choice.

  • Rotary cutting blank labels up to 150m/min

  • Rotary cutting-to-register up to 80m/min. Ideal for finishing digital printed labels for example HP Indigo, Minolta, Memjet etc.

  • Robust monoblock chassis, ideal for heavy rolls and continuous work
  • Double lamination capability for special labels

  • Fully customizable

Compact modular flexo printer Procut 350


Our modular machine Procut offers flexibility and scalability, allowing customers to begin production with the cutting module for making labels. As production demands grow, the printing units can be easily installed later, with options ranging from 2 up to 8 colors.


With our innovative approach, companies can efficiently adapt their production processes to changing requirements without the need for complete overhauls. Meccanica Maggiore's focus on modularity ensures that each machine is versatile and future-proof, providing a cost-effective solution for businesses looking to streamline their specialized product manufacturing operations.

  • Maximum width:350mm

  • Cutting units: 2, back and front, full rotary

  • Advanced printing units with pneumatic lock for all cylinders and tangential pressure adjustment feature. No pressure regulations needed between jobs.
  • Printing units equipped with servo motor for electronic register adjustment.
  • Special water cooled LED UV curing system. Silent operation and low ozone production

  • Modular design, you can select the features you need. 

High end flexographic printer for packaging NI-600


The Ni-600 is the high-production machine in a wide 600mm format, perfect for printing medium and large jobs quickly. With easy operation features, this equipment can load jumbo rolls up to 5000 linear meters thanks to the electric roll lifting system, reaching speeds of up to 280m/min. It is fully servo driven, equipped with 3 cutting units for optimal efficiency.

  • Maximum media width: 600mm
  • Electric roll loader up to 5000 linear meters (or 800Kg)

  • Maximum speed: 280m/min

  • Full servo driven with electronic register adjustment

  • Quick job change
  • Ideal for Packaging printing, up to 320g/m2.

Control, slitting and reviewing table


Meccanica Maggiore offers top-notch machinery for special product manufacturing to companies seeking reliable solutions. Our standout product is a cutting-edge machine designed for revision and quality control of printed labels. Featuring a high-speed scanner for detecting missing labels, poor registration, color discrepancies, improper cutting, and more, this machine is a game-changer. It also includes unique features like slitting scissor discs for paper and razor blades for films.


With Meccanica Maggiore, businesses can streamline their production processes and ensure top-quality outputs. Our machinery excels in precision and efficiency, making it a perfect choice for companies looking to enhance their manufacturing capabilities. Invest in our innovative solutions for special applications to boost productivity and achieve superior results in label production and beyond.

  • High speed scanner with automatic quality check

  • Up to 120m/min
  • Scissor rotary discs for paper slitting

  • Razor blade support, for plastic films slitting

  • Optional rotary cutting module for label cutting-to-register

Acessories


Manual core cutter machine. Ideal for cutting paper tubes from 76, 40 and 25mm*

Other sizes are available

  • maximum width capacity: 250mm

  • maximum load capacity: 500mm

  • replaceable shafts for 76, 40 and 25mm tube cores.

OUR PROCESS

01.


Product study


Analysis of your product. Choosing the best suitable materials and defining the processes required for manufacturing sequence.


02.


Designing 


Sketch and 3D design of the process or the entire machinery solution. Definition of the electronics and tooling necessary.


03.


Manufacturing


Production of parts and assembly. In this phase also the software for the system automation is customized, focusing in the operator safety and the Industry 5.0 


04.


Trials and running


The system is tested in production rhythm, short runs of the final processed product is made. All parameters and quality controls are observed before the shipment of the equipment.


CONTACT US NOW FOR A FREE QUOTE ON YOUR PROJECT